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Made in Nigeria

Moses Barnabas’ little hammer is pounding the bright pink-coloured fabric he just glued onto the lining, to drive any air bubbles from between the layers of cloth. When the piece of traditional Nigerian aso-oke fabric has dried, it will be pulled over the shoemaker’s last to get its shape. In this manner, Nigerian Moses and his colleagues manufacture about twenty pairs of exclusive handmade shoes of the local brand Ethnik.

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In university, Moses studied psychology, but he is all too happy to have found any employment at all in megalopolis Lagos. “Fashion is behaviour too”, said the 31-year-old Ethnik employee in the workshop behind a bungalow in the middle-class neighbourhood Surulere. “Half of my classmates are still looking for a job. I see more opportunities here. Made in Nigeria has the future.”

manufacturing industry Nigeria
Aso-oke, traditional Nigerian fabric.
Nigeria’s economy finds itself in stormy waters. The drop of the oil price ended years of economic growth and plunged Africa’s most populous country into a deep recession. The rate of the naira plummeted, making imports for Nigerians almost thrice as expensive, whereas most of the goods sold in Nigerian supermarkets, shops, and open-air markets have been manufactured abroad. Even President Muhammadu Buhari recently encouraged his countrymen to buy ‘Made in Nigeria’.

The Nigerian manufacturing industry represents less than 10 percent of the Gross National Product – in comparison, in countries like China and South Korea it is over 30 percent. Economists have argued for years that this needs to change, and the recent crisis also has Nigerian policymakers convinced of the importance of the manufacturing industry. Even President Muhammadu Buhari recently encouraged his countrymen to buy ‘Made in Nigeria’.

Can this interest for local production, one that has grown out of necessity, contribute to a growth of wealth as well as a lower unemployment rate – which, according to the Nigerian National Bureau of Statistics, is currently around 20 percent?
Tunde Owolabi thinks it can. When he started Ethnik in early 2015, the designer and owner of the local shoe brand of hand-woven aso-oke employed only four people, but now that number has grown to nine. “Ten, if you count my wife who does the accounts”, Mr. Owolabi said with a smile. The 38-year-old entrepreneur trusts his company will keep growing in the future.

Lamentable

Starting a business in Nigeria is no picnic. There aren’t many countries in the world where public electricity supply is so lamentable, the bureaucratic hassle to start a business takes up so much time, and borrowing from the bank is so expensive. And yet Thessa Bagu, who has been a consultant since 2007 for international companies interested in the Nigerian market, has seen a change in Nigerian local entrepreneurship: “Nowadays Nigerians say: We don’t care if it is difficult, we are going to produce locally.”

The Nigerians know what Nigerians want

Apart from the economic urgency to do so now that all imports have become more expensive, she also thinks there is national pride involved. The imported goods are rarely focused on the Nigerian market, and local entrepreneurs manage to bridge that gap: “They know exactly what Nigerians want.” Giving some examples, she names the popular Nigerian herbal toothpastes and a local cosmetics line for black women. “Locally-made will conquer this country”, said Ms. Bagu.

The consultant identifies two kinds of new local businesses. First the individuals with a good idea, who then launch a company with their own savings, like Owolabi’s Ethnik. But it is hard for them to continue growing because a bank loan with a 20 percent interest is simply not an option. Second, there are those entrepreneurs who have access to finance and can start their business on a bigger scale. Such businesses could play a more important economic role as a supplier of jobs.

manufacturing industry Nigeria
WOODstyles offers the 120 workers a monthly salary

Sawed to size

After a fifteen-minute ride over a labyrinth of sandy tracks in Ajah, on the Lekki peninsula in Lagos’ east, you suddenly find yourself in front of the manufacturing plant of furniture factory WOODstyles. A Nigerian flag is flying high over the factory walls. On the second floor Aliu Abiodun is assembling a cabinet that has just been sawed to size by his colleagues in a computerised machine. Abiodun is one of the 120 people employed by the company making interiors on demand.

Before joining WOODstyles a year and a half ago, Abiodun had his own carpenter’s workshop, a wooden shack by the side of the road. “Sometimes I didn’t have any work for weeks,” the 26-year-old woodworker remembers. “Here I earn a salary every month and also get experience with the latest machines”, he said, while fitting a new bit in his cordless drill.

The furniture factory focusing on interiors for offices and new corporate establishments commenced two years ago, and has since captured a considerable part of that upscale market, WOODstyles Managing Director Samir Bader claims, showing a glossy brochure with close-ups of perfectly detailed kitchens, doors and meeting rooms, with a level of finishing often missing in the handiwork of the small roadside carpentry workshops. “We are unique in our designs and our customers recognise the quality.”

Even so, the furniture manufacturer has been affected by the current economic climate. Products like veneer and timber all have to be imported from abroad, because the quality of Nigerian products is substandard. Under the current exchange rate, this means that cost of production has risen exponentially. “Our margins at the moment are almost zero”, said the director.

The weak naira however also offers opportunities: the doors imported from China that were impossible to compete against before, don’t cost the customer a mere 80 dollars anymore, but 150. This makes the custom-made WOODstyles door panels much more attractive.

We believe in this country, it is ready to grow

The furniture factory is a daughter enterprise of a Lebanese-ran building conglomerate that has been in Nigeria for three decades. According to Bader this shows that his company has a stake in Nigeria. “We will stick around. We believe in this country.” He is optimistic about the future: “We are 160 million here, people that have to eat, learn, and live. This country is ready to grow. When and how exactly is not clear yet.”

Export

Nonso Obikili, a researcher at Economic Research Southern Africa, warns not to fixate on the manufacturing industry alone to rescue the Nigerian economy. “This industry is focused almost entirely on the internal market, when it should also aim for export. That is how countries like China and South Korea have boosted their economies: by producing for the rest of the world. But at the moment it is very hard for Nigeria to compete with anyone abroad for price.” For that, the country’s economic preconditions are simply substandard.

Moreover, the manufacturing industry plays less and less the role of a job creator because of far-reaching automatisation, the economist continues: “The low-skilled jobs are the first to disappear, and those are what we need.” Obikili advocates a broader economic diversification according to the Indian example, where they concentrated also on the service and ICT sector.

This would also offer better opportunities to women: in Nigeria, you don’t often find them on the factory floors.

Household name

The average Nigerian producer might focus on the internal market, but the cough syrups, headache pills, and diarrhoea medication of Emzor Pharmaceuticals Ltd do in fact cross the border. Emzor, a household name in Nigeria, exports its medication to Ghana, Sierra Leone, and Liberia. Since its founder Stella Okoli in the mid-eighties turned from pharmacist to pharmaceutical producer, it has grown into a company with over a thousand employees.
Nigeria manufacturing industry
Stella Okoli, founder and owner of Emzor Pharmaceuticals ltd.
Okoli herself benefited in the eighties from a government policy to advance the manufacturing industry. Now she also pleads for structural policies facilitating local industries, instead of what she calls ‘policy somersaults’ that get implemented one day and overturned the next. The 72-year-old who still runs her company also thinks it is necessary to invest in education: “Our educational system needs to be overhauled. As an employer, I hire for attitude and intelligence. We give them the training for skills ourselves.”

In one of the Emzor factories, not far from Lagos airport, Kehinde Gbadamosi drops white tablets into tubes that are stuck in a Plexiglas ring, which is then dipped in water. This is how she checks the disintegration time of the orange-flavoured zinc pills meant for children suffering from diarrhoea. In the spotless white corridors of the drugs factory the smell of oranges lingers.

The biochemist says she has learnt a lot since she joined Emzor over a year ago. “Before that I picked up any available job”, says the 34-year-old, who graduated in 2009 and had since worked for a telecom company and a bank. Her gesture towards the shiny stainless steel equipment in front of her shows pride in her job: “I was lucky to find work in my field. Most of my classmates are yet to secure a job.”

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